30 Oct 2019
BOC is the largest
provider of industrial, medical and special gas products in the UK and Ireland. The company has been producing
atmospheric gases, including Oxygen, Nitrogen and Argon for over 120 years. Its
portfolio today includes thousands of different gases and mixtures, as well as
related equipment and services.
Internationally BOC
is a member of The Linde Group, a world leading gas and engineering company
with almost 50,000 employees working across 100 countries worldwide.
The BOC Brinsworth
Material Packaging Group
(MPG) site was experiencing
intolerable levels of dust. This created an unhealthy and unpleasant working
environment. Workers were enduring ‘Black Nose’ syndrome and some were even
suffering from asthma attacks and struggled to breathe.
Dust would
accumulate on BOC’s gas cylinders and then spread through the warehouse each
time a cylinder was moved or lifted. That wasn’t all though, the black forklift
truck tyres generated more dust as they drove around the warehouse, chafing
against the concrete floors.
It was a
never-ending problem. Each time a gas cylinder was moved or a vehicle delivered
or collected cylinders, more dust was created.
“There was a
physical cloud of dust hanging in the warehouse. All it took was a short time
spent inside the facility for black dust to settle in your nose. The air in the warehouse
also had a noticeably unpleasant taste.” - Neil Broadbent, Site Production
Manager, BOC UK & Ireland
In
an attempt to combat the dirt and dust, staff cleaned the site at the end of each eight-hour
shift – and yet the sweeping only polluted the air more. Professional cleaners
were called in and monthly deep cleans were carried out but nothing provided a
long-term solution.
“Our attempts at
cleaning the warehouse only circulated the dust and spread it even further
throughout the facility. This was worrying – our facility was substandard for
the purpose of environmental audit or customer visits and we also had concerns
about our staff’s wellbeing.”
Create a better
working environment
It was clear that
the BOC Brinsworth employees were in urgent need of a better working
environment. Management realised that they would lose staff if they didn’t improve the quality of air in the
workplace.
“At the end of a
shift, staff would leave the facility looking like they worked on the coalface.
They were covered in dust and we had to upgrade our shower and welfare
facilities to meet the workers’ needs. We had some employees off on
recurring sick leave or experiencing occupational health issues with asthma
related complaints and the mood in the workplace was grim.”
Not only were
workers experiencing adverse health issues from the high levels of dust in
constant circulation, they had to spend valuable time cleaning the site each
day. In fact, 30 to 40 operatives (over 3 shifts) – at the end of each eight-hour shift – had to down tools and start cleaning. This amounted to staff spending a
staggering 15 to 20 hours cleaning each week.
BOC
works with gas, so to ensure absolute safety at all times, all filling processes
had to be shut down in order to carry out cleaning activities. This meant that
the excessive time cleaning not only took up the employees’ valuable time, but
also reduced productivity company-wide.
“Creating
an efficient, clean and safe site was of paramount importance. We couldn’t carry
on this way. Something drastic had to be done.”
Clean Air
Solutions
After struggling
with the problem for some time, BOC Brinsworth asked around to find out if
other BOC sites had experienced the same problem and if so, how they had dealt
with it.
BOC Brinsworth
discovered that BOC Glasgow had battled with the exact same issues – until it installed
Zehnder’s air purification system in Q4 2013. The Brinsworth management team
got in touch with Zehnder and the journey to clean air began.
Zehnder came to the
Brinsworth facility and collected samples, measured the dust content in the air
and conducted a series of lab tests. Zehnder then presented its findings,
summarised the problem and suggested BOC Brinsworth install Zehnder Clean Air
Solutions to reduce the dust in their facility by at least 50 %.
Fully convinced by the information
they received and impressed by the Zehnder team’s knowledge and expertise, BOC
Brinsworth installed Clean Air 6 units within its Medical Filling, Medical
Storage, and Industrial Filling areas in 2014. The difference in the air
quality was almost immediate.
Zehnder Group International AG
Website
T: 07909 533878
Unit 4, Watchmoor Point
GU15 3AD
Surrey, Camberley
United Kingdom
The staff at XPO Logistics in Venray worked every day in an environment where too much fine dust was present. Zehnder Clean Air Solutions implemented a solution which reduced the dust by 67 %.
XPO Logistics is one of the largest players in the global market of warehousing and logistics. The company provides efficient storage of goods at its 1500 locations in more than 34 countries, but in Venray the multinational does something special: Reverse Logistics. Every year 50,000 printers and 5 million toner cartridges arrive at the warehouse. The parts are repaired, recycled or disposed of in an environmentally friendly manner.
The health of its staff is a top priority for Tillmann Verpackungen GmbH, the market leader in customised packaging solutions. Air cleaning systems from Zehnder now provide staff with clean air, allowing them to breathe freely – not to mention significantly reducing cleaning and maintenance costs at the same time.
Comforta Oy, based in Oulu Finland,provides textile services to hotels, restaurantsand hospitals. Founded in 2000, it takes enormous pride in the quality of its productsand considers textile handling to be a realart. The team enjoys the work and employeesare rarely absent. However, machines were slow and inefficient, cleaning costs were high and staff were regularly suffering from flu like symptoms because of the excess dust in the factory.
With 100 locations in Germany and over 2,000 locations worldwide, DB Schenker is a leading provider of global logistics services. As a service provider, the company does not produce goods but instead offers services which expert employees develop and implement for customers. Healthy employees are therefore a valuable asset to the logistics company and need to be protected.
Create a business listing on the SHP directory
Download our media pack, and find out how we can meet your needs with a range of pricing options.